Processing aluminum scraps, cans, and thin materials in traditional furnaces often leads to significant oxidation losses and reduced metal yield. When lightweight aluminum materials float on the molten metal surface, they burn and oxidize, wasting valuable resources and increasing production costs.
The solution? Vortex furnace technology—a game-changing approach that submerges scrap materials instantly into the molten aluminum, eliminating surface burning and maximizing your metal recovery rate.
Product Spotlight: Vortex Furnace Series
We offer two specialized vortex furnace models designed for different production scales:
1. Small Aluminum Chip Vortex Furnace with Bottom Discharge (IEG-1000/2000/3000 Series)
Our compact vortex furnace features an innovative bottom discharge design for seamless integration with your casting line.
- Lower Water Discharge Method: Bottom discharge design connects directly to ingot casting machines, reducing manual labor intensity
- Eddy Current Technology: Instantly submerges aluminum chips to avoid oxidation and improve water yield
- Low Nitrogen Dispersion Combustion System: Optimized combustion for cleaner operation
- Compact Footprint: Ideal for smaller foundries or specialized applications
2. Soda Can Vortex Furnace (IEG Series)
Our large-capacity vortex furnace is engineered specifically for processing aluminum cans, chips, powder, and other lightweight materials.
- Eddy Current Technology: Uses advanced vortex stirring to instantly submerge aluminum cans, chips, and thin materials into the molten metal, preventing burning and oxidation
- High Yield: Dramatically improves aluminum water yield (recovery rate)
- Energy Efficient: Large furnace heat storage technology delivers energy consumption of only 55m³ per ton of aluminum
- Multiple Capacity Options: Available in 3T, 6T, 8T, and 10T configurations
How Vortex Technology Works
The secret lies in the eddy current stirring mechanism. As the vortex creates a powerful swirling motion in the molten aluminum, lightweight materials like cans and chips are drawn down into the melt rather than floating on the surface. This instant submersion prevents:
- Surface oxidation and burning
- Metal loss due to dross formation
- Energy waste from prolonged heating
The result? Higher metal recovery rates and lower operating costs.
Technical Specifications
Small Aluminum Chip Vortex Furnace with Bottom Discharge
| Model | Capacity | Melting Capacity | Air Consumption (720°C) | Fuel Consumption | Specification | Weight |
|---|---|---|---|---|---|---|
| IEG-1000 | 1T | 200-250KG/H | 60m³ | 70KG | L1500×W2000 | 5.5T |
| IEG-2000 | 2T | 300-450KG/H | 70m³ | 70KG | L1650×W3000 | 7.5T |
| IEG-3000 | 3T | 600-700KG/H | 80m³ | 70KG | L2000×W4000 | 9.5T |
Soda Can Vortex Furnace (IEG Series)
| Model | Capacity | Melting Capacity | Air Consumption (720°C) | Fuel Consumption | Specification | Weight |
|---|---|---|---|---|---|---|
| IEG-3T | 3T | 300KG/H | 60m³ | 70KG | 4000×2400×1900 | 22T |
| IEG-6T | 6T | 600KG/H | 60m³ | 70KG | 4600×3100×2000 | 28T |
| IEG-8T | 8T | 800KG/H | 60m³ | 70KG | 5200×3100×2100 | 31T |
| IEG-10T | 10T | 1000KG/H | 60m³ | 70KG | 6000×3200×2200 | 36T |
Why Choose Vortex Furnaces?
- ✅ Maximize Metal Recovery: Eddy current technology eliminates oxidation losses
- ✅ Reduce Labor Costs: Bottom discharge design automates your casting process
- ✅ Save Energy: Industry-leading 55m³/ton energy consumption
- ✅ Proven Reliability: 20 years of die casting and mold technology expertise
Ready to Upgrade Your Aluminum Recycling Process?
Don’t let oxidation losses eat into your profits. Our vortex furnace technology helps you recover more metal, reduce waste, and lower operating costs.
View Full Specs in our Products Center
Contact our team today for a customized solution tailored to your production needs.